
27
Tray dryers. These dryers can be used only if they are supplied
with air dried by a good desiccant bed system. Tray dryers with
heating only (and no desiccant) do not adequately dry the pellets.
Good dryers for production typically include either rotating
beds or other means to keep continuous airflow through a freshly
regenerated bed while other beds are regenerated off-line. Tray
dryers with manually charged single beds are also generally not
recommended for continuous production operations.
Conditions
The recommended drying time and temperature are listed on
the data sheet for each Eastman
™
polymer.
Elements necessary for proper drying
Drying temperature. Air circulating through the hopper is
heated by the process heater or afterheater. The air temperature
should be measured at the inlet to the hopper and controlled
at the recommended drying temperature for a given polymer.
Exceeding this temperature will cause premature softening
or melting of pellets to the point of sticking together, causing
failure to feed freely to the bottom of the dryer for unloading.
Drying at temperatures below the recommended setpoint will
result in inadequate drying. When the controlling thermocouple
is located away from the hopper, the setpoint may need to be
raised to offset heat loss from the air during transport to maintain
the desired hopper inlet temperature. Check the temperature
over several cycles of the process heater. If the actual
temperature overshoots the setpoint, adjust the setpoint
accordingly to avoid overriding temperatures. Drying temperature
should be held constant within ±3°C (±5°F). Insulated supply
hoses and hoppers make drying much more effective and save
energy costs.
It is also important to maintain air temperature (at least 205°C
[400°F]) in the regeneration loop of the dryer. The regeneration
loop is a separate system from the process loop, so the presence
of hot air in the process loop does not guarantee that the
regeneration loop is functioning.
Figure 31 Typical desiccant dryer
Regeneration
blower
Regeneration
air filter
Regeneration
heater
Regeneration
temperature
control
Process
heater
Desiccant
carousel
Aftercooler
Return
air
filter
Return
air
filter
Process
temperature
monitor and
control
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